Catch weld defects in real time, eliminate costly rework, and document quality automatically with AI for welding contractors.
Specialized Solution: Weld Inspection & QC AI
AI-powered visual and sensor-based inspection monitors welds in real time, detecting porosity, undercut, incomplete fusion, and other defects as they happen — flagging issues before the weld cools so operators correct them immediately instead of during costly rework.
90%
fewer rework welds with QC AI
The Problem in Welding
These are the challenges AI solves for welding contractors every day.
Weld rework is the most expensive mistake you can make
Cutting out and re-welding defective joints costs 5-10x the original weld. AI catches defects in real time during the welding process, letting operators correct parameters before the weld is complete.
NDT documentation is slow and paper-heavy
Non-destructive testing generates mountains of paperwork — radiographs, UT reports, visual inspection records. AI digitizes and auto-generates NDT documentation, linking results to weld maps and certifications.
Welder qualification tracking is a compliance headache
Tracking which welders are certified for which procedures, and when certifications expire, is a constant administrative burden. AI automates qualification tracking and alerts you before certifications lapse.
AI Solutions for Welding Contractors
Quick-win automations that pay for themselves immediately — filtered for your trade.
Voice-to-Daily-Report
75–90% faster reporting
Supers write short, useless daily logs because they hate typing after a long day.
Smart Crew Scheduling
+25% daily job completion
Call-outs disrupt the whole week's schedule and cascade into delays.
The Receipt Ripper
Recovers 2–5% project slippage
Crumpled receipts in the truck dashboard never make it to job costing.
The Code Checker
50% more errors caught
Failed inspections due to minor code violations — costly and time-consuming.
Automated Jobsite Progress Compare
25% less rework, 40% fewer delays
Not realizing budget slip until it's too late to course-correct.
AI Contract & Red Flag Scanner
63% faster contract review
Missing dangerous clauses buried in long contracts.
Frequently Asked Questions: AI for Welding
Answers to the most common questions about AI in the welding trade.
How does AI detect weld defects in real time?
AI monitors welding parameters — arc voltage, wire feed speed, travel speed, and heat input — along with visual data from cameras positioned near the weld pool. Machine learning models trained on millions of welds detect anomaly patterns that indicate porosity, undercut, lack of fusion, or cracking as they develop.
Can AI replace traditional NDT for weld inspection?
AI augments traditional NDT rather than replacing it entirely. Real-time AI monitoring catches most defects during welding, reducing the volume of post-weld NDT needed. For code-required inspections, AI speeds up interpretation of radiographic and ultrasonic results.
How does AI reduce welding rework costs?
By catching defects during the welding process instead of after, AI eliminates the need to cut out and re-weld defective joints. Since rework costs 5-10x the original weld, even a modest improvement in first-pass quality translates to significant savings.
Can AI track welder certifications and qualifications?
Yes. AI maintains a digital database of welder certifications, links them to approved Welding Procedure Specifications (WPS), and automatically flags upcoming expirations. This ensures only qualified welders work on procedures they're certified for.
What is the ROI of AI for welding contractors?
Welding contractors using AI report 90% fewer rework welds, 60% less time on NDT documentation, and improved compliance audit results. Monthly savings range from $5,000 to $20,000 depending on weld volume and criticality level.
See Your Welding ROI in 2 Minutes
Take the free AI ROI Diagnostic pre-filled for welding contractors. Get a personalized savings report in under 2 minutes.